English
Deutsch
MetalCoat 471
Precision Metal Coating Machine
The MetalCoat 471 combines proven coating technology with modern software architecture for reliable solvent and UV/LED coating application.
MetalCoat 471
Metal Coating Machine
- Stored job data and intuitive touch operation accelerate line setting
- Demand-driven power consumption across the line supports reduced operating costs
- Simple adjustment via handwheel provides manual control of coating layer thickness
- Round belts or optional Venturi sheet guide supports smooth sheet conveyance
- HighEcon dryer with integrated air purification
- Remote diagnostics and service enable fast support
Performance You Can Trust
Building on the proven technology of the MetalCoat 470, the MetalCoat 471 combines familiar reliability with modern technical innovations designed to support productivity. Developed to meet high quality standards and accommodate a wide variety of coatings, this coating machine relies on a precise three-roller application system.
The MetalCoat 471 processes solvent-based as well as UV and UV-LED coatings—even on challenging substrates. Whether standalone or inline, operation is intuitive and safe. A central touch interface enables operators to monitor and control the entire line simultaneously. The layer thickness settings can be done manually by hand wheels in the established manner, while electrical settings can be stored for faster set-up on repeat jobs. Optional equipment options include adaptations for aluminum sheets, solutions for reduced setup times, and inline quality measurement systems.
- High register accuracy achieved via vacuum belts and defined mechanical stops
- Electronic format settings
- Demand-oriented settings according to sheet weight
- Storable settings for repeat or similar jobs
- Consistent coating distribution via three-roller technology
- Direct manual adjustment of coating thickness via handwheels
- Pneumatically controlled scraper blade system for the impression cylinder
- Ergonomic cleaning access allowing the operator to stand upright
- Controlled extraction of solvent-laden air
- Cylinder changes via lifting device and rail roll-out
- Zero setting for consistent spot coating
- Quick-fit-kit for external part cleaning and reduced changeover times
- Quick-release varnish pump on a platform
- Standard system delivers balanced force application
- Optional Flexo system incorporates a fast-clamping mechanism to streamline blade changeover times without requiring dedicated tools
- Optional Solvent scraping device provides a secondary blade for additional cleaning
- Optional blade grinding device offers automatic wet grinding and burr removal
- Identifies skewed sheets plus lateral and longitudinal offset
- Sensors integrated within the coating machine delivery area
- Centralised operation via the line control HMI without requiring an additional control panel
- Helps lower sheet scrap rates by detecting misregistered sheets early
- Enables customised ejection of defective sheets
- Supports data transfer
- Reliable sheet transport via round belts
- Small contact surfaces between the round belt and the sheet
- Short format changeovers supported by toolless adjustment
- Simplified cleaning procedure owing to reduced belt contact area
- Pneumatically supported lifting and lowering
- Continuous production control using two probes to monitor film weight
- HMI monitoring and alerts notify the operator when values are exceeding thresholds
- Manual nip adjustment using real-time data enables consistent coating thickness and supports reduced coating consumption
- Supports operational efficiency by reducing the frequency of required offline checks via immediate feedback
- Designed to support lower operational costs through reduced gas consumption with the integrated HighEcon air purification system
- Uniform temperature distribution in the heating zone with AirFlow Pro with specially designed baffles
- Temperature control for prevention of tin flow
- Exhaust air cabin designed for controlled air extraction
- Regulated cooling zone featuring setpoint temperature control
Technical Data of the MetalCoat 471
| Standard | ||
|---|---|---|
Max. Sheet Format | 1,000 x 1,200 mm (39.37 x 47.24 in) | |
Min. Sheet Format | 510 x 710 mm (20.08 x 27.95 in) | |
Sheet Thickness | Tinplate: 0.12 – 0.50 mm (0.0047 – 0.0197 in) | |
Sheet Weight | 0.5 – 2.6 kg (1.102 – 5.732 lbs) | |
Sheet Material | Tinplate and ECCS (TFS) complying with EN 10202 | |
Sheet Cut | Straight | |
Max. Production Speed1) | 8,000 sheets/h | |
Coating Thickness (3-Roller Coating Unit) | 5 – 35 g/m² (0.1475 – 1.0323 oz/yd²) | |
Coating Types | Solvent based lacquers, UV or UV-LED coatings | |
1) Depending on the quality, format and thickness of the sheets, coatings, and the specifications of the thermal dryer Achievement of the listed capabilities may be subject to optional equipment. | ||
Are you interested in the MetalCoat 471?
Fields marked with a * are mandatory. You will receive an e-mail confirming your contact request after you have filled out this form.