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Mailänder 283
Offset Metal Printing Machine
The Mailänder 283 combines proven, robust Mailänder technology with high-performance MetalStar 4 printing units.
Mailänder 283
Offset Metal Printing Machine
- Output up to 7,500 sheets/hour via automated material-specific configurations
- Engineered for consistent colour accuracy and precise register alignment
- Ergonomic HMI and simple machine design shorten operator training
- Modular equipment options adapt to your specific production requirements
- Upgrade packages for thin, scroll, and aluminium sheets
- Flexible drying options support cost-conscious production across line setups
Proven Technology, Born in Metal Decorating
For generations, the name “Mailänder” has stood for robust engineering and reliability in metal decorating. Building on this heritage, the Mailänder 283 combines trusted craftsmanship with modern innovations from the MetalStar 4 platform.
Whether processing tinplate or aluminium, the Mailänder 283 offers a balanced combination of proven engineering and modern automation. Its flat sheet travel ensures smooth and precise handling, even with thick or heavy sheets. This makes the Mailänder 283 well suited for a wide range of metal packaging applications such as closures, barrels and technical containers.
Thanks to its modular configuration, the Mailänder 283 can be tailored to individual line layouts, equipped with UV, UV-LED or thermal drying systems. Trusted by manufacturers worldwide, it combines tradition and innovation, delivering consistent quality and lasting value in metal printing.
- Proven, robust feeder design for reliable sheet transport
- Upgrade packages for aluminium and scroll sheets enable smooth and stable processing
- Double sheet control and ejection promotes reliable operation and reduces interruptions
- Easy operation via local control panels
- Operator support tools such as laser-assisted pile centering and motorised pile carrier adjustment
- Proven flat sheet transport for challenging substrates
- Equipment options for scroll sheets, aluminium, thin and heavy-gauge substrates
- Easy and precise adjustment to different sheet materials
- Motorised format adjustment for fast changeover
- Precise sheet alignment and operator-friendly handling
- Consistent reproducibility with bleed-free ink metering in the ColorTronic ink duct
- EasyClean coated ink duct plates for fast ink changes
- Individual shutdown of unneeded inking units reduces roller wear and make-ready times
- Pneumatic ink duct for print production with UV-LED inking systems
- Reliable cleaning performance for consistent print quality and reduced manual effort
- Automatic roller washing sequences designed to accelerate printing unit cleaning and support rapid job changeovers
- Parallel washing of ink rollers during blanket washing with DriveTronic SRW for reduced downtime
- Easy and intuitive operation directly from the operating console
- Flexible integration of UV or UV-LED modules for inline curing
- Shorter production cycles made possible by rapid curing and fast sheet turnaround
- MetalCure LED: Sheet-format-specific segment activation for demand-driven power control
- Low heat exposure on the sheet supports process stability and material protection
- Central control console for the entire printing line
- Integrated LED standard lighting for reliable visual colour assessment
- Automatic register setting with ErgoTronic ACR at the touch of a button accelerates makeready and supports consistent print results
- Full control of all production and washing sequences directly from the console
- User-friendly interface enables fast onboarding and short learning curves
- Robust and durable components designed for reliable long-term operation
- Flexible configuration options to adapt the sheet handling system to individual production needs
- Supports a wide range of sheet formats and substrates, including thick and heavy material
- Easy access and adjustment for smooth operation and fast changeovers
- Seamless integration of inline coating
- Available with three-roller and anilox systems for controlled coating application
- Compatible with all common thermal and radiation-curing coating systems
Print Production with the Mailänder 283
Technical Data of the Mailänder 283
| Standard | ||
|---|---|---|
Max. Sheet Format1) | 1,000 x 1,200 mm (39.37 x 47.24 in) | |
Min. Sheet Format1) | 510 x 710 mm (20.08 x 27.95 in) | |
Sheet Thickness1) | Tinplate: 0.13 – 0.50 mm (0.0051 – 0.0197 in) | |
Sheet Material | Tinplate and ECCS (TFS) complying with EN 10202 | |
Sheet Cut | Straight | |
Max. Production Speed2) | 7,500 sheeets/h | |
Max. Printing Area | 995 x 1,200 mm (39.17 x 47.24 in) | |
Gripper Margin | 3 mm (0.1181 in) | |
Print Start | 5 mm (0.1969 in) from edge of sheet | |
Ink Types | Solvent-based, UV, UV-LED | |
1) Printability is also influenced decisively by the flexural rigidity of the substrate. Other formats and thicknesses available on request. 2) Depending on quality, format and thickness of sheets, inks, etc. as well as drying oven specification. Achievement of the listed capabilities may be subject to optional equipment. | ||
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